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The RV reducer is a type of transmission system that combines a 3-4 planetary gear mechanism with a crankshaft. It features a clockwise rotation of the input involute gear, resulting in a C-V curve motion for the center of the involute planetary gear. The output mechanism is driven by the crankshaft, providing efficient and precise power transmission. To ensure optimal performance, manufacturing precision and assembly accuracy are crucial. The reduction of gear backlash and improvement of motion accuracy are ongoing challenges for RV reducer manufacturers. With its compact size, high transmission ratio, and efficiency, the RV reducer is widely used in various industries....
With the rapid development of China's smart mechanical technology market economy, the demand for precision RV reducers in the industrial robot industry is growing. While there was initially a heavy reliance on foreign brands due to late start in technical research, Chinese companies have made significant progress in narrowing the gap. These companies now specialize in producing and customizing high-precision and cutting-edge precision reducers. With advanced gear technology accumulated over 20 years, these reducers offer high precision, torque stiffness, reliability, low noise, long lifespan, and compact size. They have been widely used in various industries, including CNC machinery, industrial machinery, factory automation equipment, and more. As industrial robots continue to rise, Chinese companies are achieving large-scale production by breaking through technology, completing a remarkable overtaking maneuver....
This article explores the performance characteristics of cycloidal reducers in the machine tool industry. With features such as low transmission loss, high precision, excellent lifespan, high rigidity, and low vibration, cycloidal reducers significantly improve the accuracy, surface quality, and efficiency of machine tools. The compact design, small size, and high-speed ratio of these reducers enable smoother and more precise movement, reducing processing time and increasing overall productivity. Additionally, their high output torque and overload capacity enhance the reliability and lifespan of machine tools....
Dongguan FUBAO has been at the forefront of RV reducer design, developing a range of series including the QL-3500E. This precision reducer is specifically designed for applications in large-scale heavy-duty robotic joints, construction machinery load-bearing shafts, and energy rotation drives. It addresses displacement errors and cumulative clearances in multi-joint industrial robot arms, ensuring high torque, high rigidity, and high precision. With a backlash of less than 1 arc-minute, it can withstand 5 times the rated torque and offers a permissible torque during start-up and stoppage of up to 2.5 times the rated torque. The QL-3500E sets new standards for performance and reliability in demanding industrial applications....
The precision cycloidal gearbox series, which has achieved remarkable success in the robotics industry, has been further upgraded! Building upon the WF series, the WR series is born with a design concept focused on compactness and lightweight, offering a wider range of application scenarios and powerful functionality. In this edition, we will introduce the features and application scenarios of the WR series....
Discover the crucial role of gearboxes in machinery, bridging power sources and actuators. Precision gearboxes, like harmonic and RV gearboxes, ensure accurate speed matching and torque transmission. While RV gearboxes excel in heavy-load applications, harmonic gearboxes offer compactness and high precision. These gearboxes find applications in diverse industries, from automotive and transportation to 3C and medical equipment. Explore their technical characteristics, product performance, and ideal use cases in this informative comparison....
In addition to the industries mentioned above, servo planetary gearboxes are also applied in the packaging and printing industry, food industry, pharmaceutical industry, machine tool equipment industry, petrochemical industry, military equipment, semiconductor LCD manufacturing equipment, gantry material handling robotic arms, optical inspection equipment, and more.The above information provides a summary of some industries where servo planetary gearboxes are commonly used, based on actual customer cases. For more application examples, please stay tuned to our updates....
This article discusses the factors that influence noise levels in planetary gearboxes, such as gear errors, assembly concentricity, gear surface hardness, and verification of system specifications. It highlights the impact of gear form errors and tooth alignment errors on noise levels and efficiency. The importance of precision machining and hardening of gear surfaces is emphasized to reduce noise. Additionally, the significance of concentric assembly and dynamic balancing in minimizing noise and maintaining transmission accuracy is highlighted. The article concludes by emphasizing the need to verify system specifications to control noise levels in gearboxes....
High precision gearboxes are known for their accuracy, rigidity, low noise, and long lifespan. However, improper use can lead to damage and failures. Important points to consider include not modifying the product assembly, avoiding applications where dropping is possible, preventing dust and chips from entering the gearbox, and following proper assembly precautions. Fubao Mechatronics Technology provides detailed instructions for the correct use of high precision gearboxes. By following these guidelines, users can fully utilize their performance. Consult their technical staff for assistance if needed....
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